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Copper Alloy Corrugated Tube
 

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Avilable in Monel | Inconel | Hastelloy | Copper | Cupro Nickel | Stainless Steel | Alloy Steel

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Copper Alloy Corrugated Tube
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Corrugated tubes

Corrugated tubes are made of thin-walled smooth tubes in various materials. Using a special manufacturing process, the outer and inner surfaces are embossed with spiral grooves all around. This results in increased heat transfer to the inner side of the tube – particularly in turbulent currents. Corrugated or cross-corrugated tubes also allow for better condensation run-off or for the targeted build-up of a liquid film on the outer side of the tube.

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Copper Tubes For Plumbing

We prides itself on being the dependable supplier of superior flow products for the residential and commercial installations. We manufacture copper tubes for residential and commercial plumbing. We provide a complete range of sizes and types, engineered to exact specifications to meet the highest standards of performance. The copper tubes manufactured by arje metal industries can sustain a temperature up to 660C with a long lasting service life, better flow characteristics, rust and scale free inside and virtually without any leakage coupled with easy bend ability, handling and installation.

We have brought together the best quality, smooth bore, hard drawn copper tubes in a variety of outer diameter and wall thickness combination to suitthe desired application.

Cupro Nickel Tubes 90/10 Automobile Industries

Copper is known to exhibit many good qualities sine many days as it is easy to bend and is highly corrosion resistant but it lacked in corrosion fatigue strength. Thus copper nickel was introduced as it exhibited corrosion resistance similar to copper, a high general strength and good fatigue strength. There is ease of flaring and bending due to good formability. Although costly than it's steel alternative it is attractive owing to it's extra life, safe/ reliable characteristics and hassle free installation.

Application in the Automotive Industry

The copper nickel that is used for brake tubing generally contains 10% nickel together with iron-1.4% and manganese 0.8%. This product confirms to the ASTM B466( American Society for Testing and Materials) norms that specifies tensile strength, dimensions and yield strength. The Formability and internal cleanliness conforms to specifications like, SAE J527, ASTM A254 and SMMT C5B (Society of Motor Manufacturers and Traders). The alloys also meets the criterias for pressure containment, fabrication and corrosion resistance as per ISO 4038 (International Standards Organization) and SAE J1047.

The table below depicts the mechanical properties of alloy C70600 as compared to steel

The Alloy C70600 is generally supplies in the form of redrawn tubing in the annealed condition. Excellent formability is rendered by way of combination of strength and good ductility. Since Copper-nickel is not as hard as steel, it was thought that there might be problem in fretting but experience has proven it wrong.

Technical Specifications:-

Dimension Tolerance
Material Ultimate Tensile Strength1000 psi (MPa) Yield Strength 0.5% Ext.under Load 1000 psi (MPa) YElongation % in 2 in. Fatigue Strength (10x7 cycles) 1000 psi (MPa) Burst Pressure* 1000 psi (MPa)
Copper-brazed Steel 48-55 (0.330-0.380) 28-34 (0.190-0.235) 30-40 30 (
0.210)
19.5
(0.135)
C12200-Phosphorus deoxidized Copper 32-38 (0.220-0.265) 10-14 (0.070-0.100) 45-60 10
(0.070)
12 (
0.083)
C70600-Copper Nickel 90-10 48-54 (0.330-0.370) 16-22 (0.110-0.150) 40-55 15
(0.100)
19 (
0.130)

Corrosion Resistance

Prior to it's application as a brake tubing material, the alloy C70600 was used in ships, power station condensers and hydraulic lines on tankers, thus displaying commendable resistance to saline conditions. According to early tests it was evident that copper-nickel exhibits the same resistance to burst pressure like steel.

However, in testing it was revealed that, when exposed to salt spray over 180 days, steel's burst strength decreases significantly and the copper alloy remains consistently resistant. The tubes covered with moist, salty mudpacks for six months, brazed steel was severely corroded that resulted in the perforation of the tubing wall, infact only superficial general corrosion was found on the copper-nickel tubing. ISO 4038 and SAE J1047 possesses a corrosion resistance requirement that refers to ISO 3768 asking for a minimum burst pressure of 110 MPa after 96 hours in neutral salt spray. In all circumstances alloyC70600 exceeds easily the required corrosion resistance.

The copper-nickel brake tubing offers superior reliability thus assuring both manufacturers and vehicle owners improvised durability that ensures effective long life functioning of the brake system.

Copper-nickel brake tubing provides superior reliability and assures both manufacturers and vehicle owners improved durability for effective long-life functioning of the brake system.

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Cupro Nickel Tubes 90/10 Automobile Industries

 

Commonly known as cupro-nickels, a range of copper nickel alloys exists that posseses varied properties and thus are used in different applications. 
Some popular copper nickel alloys are-
  • Copper with 30% nickel
  • Copper with 10% nickel

All the copper nickel alloys for copper nickel alloy tubes have only one phase since the copper nickel binary system shows complete solid solubility.

 

  Major Properties
  • Generally properties vary in accordance to the composition, some properties are mentioned below The major variety are- Copper 90/10 and Copper 70/30
  • The 70/30 variety is more stronger and exhibits superior resistance to impingement corrosion
  • It exhibits outstanding resistance to corrosion in particular to sea water
  • It offers good resistance to biofouling as 90/10 alloy being slightly superior compared to the 70/30 alloy
Alloys rich in copper exhibit the following features
  • Good corrosion resistance
  • Ductile
  • good strength
  • Can be hardened only by cold working
  • Low temperature co-efficient of electrical resistance
  • The nickel content helps the alloys to retain strength even at elevated temperatures as compared to copper alloys without nickel.

 

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  Applications
Such Cupro Nickel tubes & pipes for Marine application are very vital for all industrial fields. The company's vast experience in the related field enables them to supply such tubes in accordance to the international standards with specific customer requirements. 

The 90/10 nickel alloy tubes are used as sea water condensor systems and desalination plants owing to good resistance against sea water corrosion and also for pipe work in chemical plants. 

Due to the fact that 90/10 alloy requires no surface protection thus providing extra safety, they are extensively used in the automotive applications for brake and hydraulic suspension systems and also as cooling systems in commercial vehicles and cars. 

90/10 Copper Alloys are also extensively used in marine applications owing to it's characteristic of good resistance to biofouling and sea water corrosion resistance and are used in applications such as cladding for ships' hulls, legs of oil rig platforms and sea water intake screens. 

There are some other application areas of 90/10 copper alloy tubes like, 
These tubes are used in 
  • Ammunition
  • Sea water corrosion-resistant assemblies
  • Condenser tubes
  • Cooling circuits
The Copper nickel alloy of the ratio 90/10 has high erosion and corrosion resistance and high weld ability, is easy to install hence is used for condensors, ship building and refineries.
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  Technical Specifications:-
Cla-
ssif-
icat
-ion
Cla
-ss
Chemical Composition (%) Related Standards
Cu Zn Pb Fe P Sn Ni Mn Al As Other ISS KS JIS ASTM BS DIN
Cu-
Ni
Tube
1 rem. 1.00 max 0.05 max 1.3-1.7 - - 4.8-6.2 0.3-0.8 - - IS:15
45
CuNi5
Fe
D 5301 C7040 CuNi
95 5
7040
B 111
C70400
2871
CN101
1785
CuNi
5Fe
2 rem. 1.00 max 0.05 max 1.0-1.8 - - 9.0-11.0 1.0-max - - IS:15
45 CuNi
10Fe1
C 7060 CuNi
90:10
C 7060
C
70600
CN102 CuNi
10Fe
Copper PVC Coated Tubes
Chemical Composition

Mechanical Properties
Cla-
ssif-
icat
-ion
Tem
-per
Designation Cu Alloy
UNS No.
Tensile Test
Outside diameter (mm) Thickness (mm) Tensile Strength Kgf/mm2 Elongation (%) Yield Strength (kg/mm2)
Copper
Nickel
Tube
061 Annealed C70400 5-250mm 0.8-10 27(260) 9(85)
H55 Light Drawn C70400 5-250mm 0.8-10 28(275) - 21(205)
061 Annealed C70600 5-250mm 0.8-10 28(275) - 11(105)
H55 Light Drawn C70600 5-250mm 0.8-10 32(310) - 25(240)

 

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