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Copper Alloy Finned Tube
 

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Avilable in Monel | Inconel | Hastelloy | Copper | Cupro Nickel | Stainless Steel | Alloy Steel

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Copper Alloy Finned Tube
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We are extensively into manufacturing copper fin tubes and copper alloy fin tubes that are available in wide array of options. These copper tubes find a application in varied industries and have certain features that makes them unique like, flexible copper tubes should be preferred for home fire sprinkler systems and natural gas distribution lines for their superior safety and reliability features. We also offer copper tubes that cater to cladding, roofing, interior decoration and other such construction applications due to its moisture protection, longevity and natural beauty.
Copper Alloy Fin Tube
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There are a variety of Fin Tubes that are available, that caters to the exact and specific requirements of the user, they are follows-

Met - Gem Fined Tubes
Met - Gem Type 1

  • S/T is characterized as being an integral extended surface tube that has helical fins(19,26,40 on the exterior and is designed basically for shell and tube heat exchanger applications that helps in reducing cost and increasing efficiency.
  • Duplex Type S/T Trufin: this variety is made available in varied combinations like(Admiralty finned tube over cupro-nickel liner, Copper finned tube over a steel liner, Aluminum finned tube over an Admiralty liner etc)

Met - Gem Type 2

  • S/T Turbo-Chill : This is an integral extended surface tube that has helical fins(19,26,40) on the outside and on the inside it has integral helical ridges that improves turbulation, thus it gives more balance both inside to outside coefficient ratio and is designed for shell and tube heat exchanger application such as boiling and condensing of hydrocarbons.

Met - Gem Type 3

  • H/F trufin- this is an integral extended surface tube that possesses helical fans on the exterior and is designed basically for application which requires a high outside to inside surface area ratio like heating and cooling gases.

Met - Gem Type 4

  • L/C Turfin: this is a bimetallic extended surface tube that has high integral fins meant for lightweight and economy , Resistance to a specific environment is given by finned on prime surface . It possesses a high outside to inside surface area meant for cooling or heating of gases. L/C Turfin is available in any combinations & in four types spirally wounded fin tubes, like
  • Crimped type
  • Wire wounded
  • 'L' type
  • Plain type
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Technical Specifications:-
Finned Tubes -Intergroove Integrally Finned Tubes
No. of starts Triple start
No. of fins/ inch 19 & 26
Type of fin Low & high
Placement of fins OD or ID or OD ID
Dia 19.05mm & 15.77mm
Wall 16SWG, 17SWG, 17.5SWG & 18SWG
Length 6 MTRS
Lands As per customer needs

Copper Tubes For Plumbing

We prides itself on being the dependable supplier of superior flow products for the residential and commercial installations. We manufacture copper tubes for residential and commercial plumbing. We provide a complete range of sizes and types, engineered to exact specifications to meet the highest standards of performance. The copper tubes manufactured by arje metal industries can sustain a temperature up to 660C with a long lasting service life, better flow characteristics, rust and scale free inside and virtually without any leakage coupled with easy bend ability, handling and installation.

We have brought together the best quality, smooth bore, hard drawn copper tubes in a variety of outer diameter and wall thickness combination to suitthe desired application.

Cupro Nickel Tubes 90/10 Automobile Industries

Copper is known to exhibit many good qualities sine many days as it is easy to bend and is highly corrosion resistant but it lacked in corrosion fatigue strength. Thus copper nickel was introduced as it exhibited corrosion resistance similar to copper, a high general strength and good fatigue strength. There is ease of flaring and bending due to good formability. Although costly than it's steel alternative it is attractive owing to it's extra life, safe/ reliable characteristics and hassle free installation.

Application in the Automotive Industry

The copper nickel that is used for brake tubing generally contains 10% nickel together with iron-1.4% and manganese 0.8%. This product confirms to the ASTM B466( American Society for Testing and Materials) norms that specifies tensile strength, dimensions and yield strength. The Formability and internal cleanliness conforms to specifications like, SAE J527, ASTM A254 and SMMT C5B (Society of Motor Manufacturers and Traders). The alloys also meets the criterias for pressure containment, fabrication and corrosion resistance as per ISO 4038 (International Standards Organization) and SAE J1047.

The table below depicts the mechanical properties of alloy C70600 as compared to steel

The Alloy C70600 is generally supplies in the form of redrawn tubing in the annealed condition. Excellent formability is rendered by way of combination of strength and good ductility. Since Copper-nickel is not as hard as steel, it was thought that there might be problem in fretting but experience has proven it wrong.

Technical Specifications:-

Dimension Tolerance
Material Ultimate Tensile Strength1000 psi (MPa) Yield Strength 0.5% Ext.under Load 1000 psi (MPa) YElongation % in 2 in. Fatigue Strength (10x7 cycles) 1000 psi (MPa) Burst Pressure* 1000 psi (MPa)
Copper-brazed Steel 48-55 (0.330-0.380) 28-34 (0.190-0.235) 30-40 30 (
0.210)
19.5
(0.135)
C12200-Phosphorus deoxidized Copper 32-38 (0.220-0.265) 10-14 (0.070-0.100) 45-60 10
(0.070)
12 (
0.083)
C70600-Copper Nickel 90-10 48-54 (0.330-0.370) 16-22 (0.110-0.150) 40-55 15
(0.100)
19 (
0.130)

Corrosion Resistance

Prior to it's application as a brake tubing material, the alloy C70600 was used in ships, power station condensers and hydraulic lines on tankers, thus displaying commendable resistance to saline conditions. According to early tests it was evident that copper-nickel exhibits the same resistance to burst pressure like steel.

However, in testing it was revealed that, when exposed to salt spray over 180 days, steel's burst strength decreases significantly and the copper alloy remains consistently resistant. The tubes covered with moist, salty mudpacks for six months, brazed steel was severely corroded that resulted in the perforation of the tubing wall, infact only superficial general corrosion was found on the copper-nickel tubing. ISO 4038 and SAE J1047 possesses a corrosion resistance requirement that refers to ISO 3768 asking for a minimum burst pressure of 110 MPa after 96 hours in neutral salt spray. In all circumstances alloyC70600 exceeds easily the required corrosion resistance.

The copper-nickel brake tubing offers superior reliability thus assuring both manufacturers and vehicle owners improvised durability that ensures effective long life functioning of the brake system.

Copper-nickel brake tubing provides superior reliability and assures both manufacturers and vehicle owners improved durability for effective long-life functioning of the brake system.

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Cupro Nickel Tubes 90/10 Automobile Industries

 

Commonly known as cupro-nickels, a range of copper nickel alloys exists that posseses varied properties and thus are used in different applications. 
Some popular copper nickel alloys are-
  • Copper with 30% nickel
  • Copper with 10% nickel

All the copper nickel alloys for copper nickel alloy tubes have only one phase since the copper nickel binary system shows complete solid solubility.

 

  Major Properties
  • Generally properties vary in accordance to the composition, some properties are mentioned below The major variety are- Copper 90/10 and Copper 70/30
  • The 70/30 variety is more stronger and exhibits superior resistance to impingement corrosion
  • It exhibits outstanding resistance to corrosion in particular to sea water
  • It offers good resistance to biofouling as 90/10 alloy being slightly superior compared to the 70/30 alloy
Alloys rich in copper exhibit the following features
  • Good corrosion resistance
  • Ductile
  • good strength
  • Can be hardened only by cold working
  • Low temperature co-efficient of electrical resistance
  • The nickel content helps the alloys to retain strength even at elevated temperatures as compared to copper alloys without nickel.

 

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  Applications
Such Cupro Nickel tubes & pipes for Marine application are very vital for all industrial fields. The company's vast experience in the related field enables them to supply such tubes in accordance to the international standards with specific customer requirements. 

The 90/10 nickel alloy tubes are used as sea water condensor systems and desalination plants owing to good resistance against sea water corrosion and also for pipe work in chemical plants. 

Due to the fact that 90/10 alloy requires no surface protection thus providing extra safety, they are extensively used in the automotive applications for brake and hydraulic suspension systems and also as cooling systems in commercial vehicles and cars. 

90/10 Copper Alloys are also extensively used in marine applications owing to it's characteristic of good resistance to biofouling and sea water corrosion resistance and are used in applications such as cladding for ships' hulls, legs of oil rig platforms and sea water intake screens. 

There are some other application areas of 90/10 copper alloy tubes like, 
These tubes are used in 
  • Ammunition
  • Sea water corrosion-resistant assemblies
  • Condenser tubes
  • Cooling circuits
The Copper nickel alloy of the ratio 90/10 has high erosion and corrosion resistance and high weld ability, is easy to install hence is used for condensors, ship building and refineries.
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  Technical Specifications:-
Cla-
ssif-
icat
-ion
Cla
-ss
Chemical Composition (%) Related Standards
Cu Zn Pb Fe P Sn Ni Mn Al As Other ISS KS JIS ASTM BS DIN
Cu-
Ni
Tube
1 rem. 1.00 max 0.05 max 1.3-1.7 - - 4.8-6.2 0.3-0.8 - - IS:15
45
CuNi5
Fe
D 5301 C7040 CuNi
95 5
7040
B 111
C70400
2871
CN101
1785
CuNi
5Fe
2 rem. 1.00 max 0.05 max 1.0-1.8 - - 9.0-11.0 1.0-max - - IS:15
45 CuNi
10Fe1
C 7060 CuNi
90:10
C 7060
C
70600
CN102 CuNi
10Fe
Copper PVC Coated Tubes
Chemical Composition

Mechanical Properties
Cla-
ssif-
icat
-ion
Tem
-per
Designation Cu Alloy
UNS No.
Tensile Test
Outside diameter (mm) Thickness (mm) Tensile Strength Kgf/mm2 Elongation (%) Yield Strength (kg/mm2)
Copper
Nickel
Tube
061 Annealed C70400 5-250mm 0.8-10 27(260) 9(85)
H55 Light Drawn C70400 5-250mm 0.8-10 28(275) - 21(205)
061 Annealed C70600 5-250mm 0.8-10 28(275) - 11(105)
H55 Light Drawn C70600 5-250mm 0.8-10 32(310) - 25(240)

 

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